Choosing a SAG Mill To Achieve Design Performance John Starkey1, Principal Consulting Engineer Sami Hindstrom2, Manager, Grinding Travis Orser2, Project Manager, Grinding 1 Starkey & Associates Grinding Design and Process Engineering 336 – 268 Lakeshore Rd. E. Oakville, Ontario L6J 7S4
Gearless mill drive (GMD) technology has further expanded the use of large SAG milling allowing to produce the world's largest SAG mill of 42' in diameter drawing power at 28 MW. Today, is the world leading supplier of gearless SAG mills operating globally.
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SAG mill conference, provided details of the then largest gear drive in operation on a SAG mill (34ft x 18ft) at Escondida 13.4MW, which began operation in 1995. The reason for not having larger gear drives was due to the limitation of gear manufacturers not having access to larger single piece special alloy castings. To the benefit of
Every mining operation has a unique grinding process. has experience of over 8,000 grinding mills globally, including manufacturing and delivering the largest SAG/AG mills in the world. Our experts welcome the opportunity to assist you with circuit and circuit control design as well as start-up, operation, and optimization of your mill.
Model Predictive Control for SAG Milling in Minerals Processing | 5 Model Predictive Control on a SAG Mill and Ball Mills The solution for the SAG Mill is an adaptive controller which controls mill load using direct mill weight measurement or indirectly from bearing oil pressure.
mills in the older plants that had many mills in parallel. In fact this is generally still the case in the multi-stream plants, where mill liner design and selection is only tackled on a cost consumables basis. However, the gains to be had through good liner design and selection are just as great as on the large SAG mills.
Jun 19, 2015· At least in terms of effective charge motion, then, there is no justification for resorting to lower mill critical speeds at larger mill diameters. b) Particle trajectory is highly sensitive to ...
some other 42' SAG mill projects. Furthermore, ABB has GMD designs ready for 44' diameter SAG mills with a rated power of up to 35 MW. As well as ever larger SAG mills, ball mills are also expanding in size. In the late 1990s the trend moved towards using GMDs to power these larger ball mills, as well as using the drive to vary the speed.
SAG mills are characterized by their large diameter and short length as compared to ball mills. The inside of the mill is lined with lifting plates to lift the material inside the mill, where it then falls off the plates onto the rest of the ore charge. SAG mills are primarily used at gold, copper and platinum mines with applications also in ...
Oct 12, 2017· SAG mill make use of steel balls included with some large and hard rocks for grinding. These mills utilize the balls in making the large fragments of materials broken into pieces. The ball charge of a SAG mill is about 9% to 20%.This process takes place inside the large rotating drum of SAG mill which is filled with balls partially.
Jul 22, 2014· SAG is an acronym for Semi-Autogenous Grinding, which means that it utilizes steel balls in addition to large rocks for grinding. It has a large diameter and short length. It rotates, tumbling its ...
grinding mills in the world. The contract comprises the design and manufacture of a Ø40'x29' SAG mill. The mill will be driven by a Gearless Motor Drive (GMD) which, at 28.0MW, is equal to the largest grinding mill power ever used in the mining industry. The SAG mill design is based on Outotec's proprietary grinding
A SAG mill is generally used as a primary or first stage grinding solution. Attrition between grinding balls and ore particles causes grinding of finer particles. SAG mills are characterized by their large diameter and short length as compared to ball mills. SAG mills are primarily used at gold, copper and platinum mines with applications also ...
Typically the SAG mill will be 10 to 15% larger (more power) than an average ore design. Other design points recently used are: hardest ore (100 th percentile), 75 th percentile, 65th percentile, and 50 th percentile which could be harder or softer than average ore, based on the variability
SINGLE STAGE SAG/AG MILLING DESIGN Brian Putland 1, ... number of the largest SAG mills designed are installed in single stage configuration. This paper discusses the ... xLoad stability with large rock size and a small mill volume. xPebble extraction rates and discharge designs in the pilot mills.
Dec 06, 2017· The size range treated by SAG milling, from 150 mm down to 2 mm, is all "easy to break" according this metric, and it is the ball mills that will have difficulty treating this ore (not the SAG mill).
> History is that mill liners have evolved over time > Liner design has a significant effect on mill performance and liner life > Engineering approaches have highlighted mill performance with mill modelling and the use of improved materials > Liner design,with the advent of large diameter SAG mills…
Starting as small as 13 feet (4 m) in diameter on 330 HP and as large as 24' (14.5 m) in diameter on 3,300 HP, the 911MPE Semi & Fully Autogenous Mills tumble crushed ore without iron or steel grinding media. They are used when the crushed ore pieces are hard enough to perform all the grinding. SAG mills tumble mainly ore but they use up to 15% volume of steel balls to assist grinding.
Rod mills are limited in size to 2000 kW because the longest commercial grinding rod available is 6 m long. For this reason rod mills are rarely selected in the present day environment of large AG/SAG mills and large ball mills. However, it is necessary to discuss their operation because a Rod mill product has a similar slope to AG/SAG mills.
Mill Process - Grinding Mills. Grinding Mills also know as Semi-Autogenous (SAG), Ball or Regrind Mills are used in the primary or early stages of pulverizing the ore in the process plant. This initial grind of the ore is typically completed in two or three stages.
Dec 19, 2014· Advantages of SER drives for SAG mills. Friday, December 19, 2014. For large mills requiring variable speed, the wound rotor motor and SER drive are economical for a total rating of approximately 2MW to 16MW. Above 16MW, the gearless drive (cyclo-converter) is typically used because gearboxes and pinion gears reach their present limit in size. ...
13.5 x 4 ft Marcy SAG mill with 300 HP GM983 – 13.5 x 4 ft shell – Originally designed for dry grinding – removed, disassembled, and in storage ready for inspection and shipping – Mill trunnions and wear parts protected during storage – Trunnion bearings cl...
Aug 25, 2014· Interesting, as in a recent article in Mining Magazine (July/August 2014, pp. 27), Kurt O'Bryan of Weir Minerals says that, although SAG mills have been around for over 40 years, the demand to process more ore in less time is a key factor in where comminution trends are heading. He says that "SAG mills have to be bigger to meet these demands.
CONGA: THE WORLD'S FIRST 42 FOOT DIAMETER 28 MW GEARLESS SAG MILL ABSTRACT In 2010 Newmont made the decision to purchase a 42 foot (ft) Semi-Autogenous Grinding (SAG) mill from and a 28 Mega-Watt (MW) Gearless Mill Drive (GMD) from ABB for the Conga Project in Peru.
Ball mill preventive maintenance (PM) It is a frequency work to maintain and repair ball mills, AG mills and SAG mills. The maintenance work influences the rotational speed and service life of ball mills. In order to reduce downtime of ball mill, regular examination and …
Nov 26, 2019· SAG mill vs Ball mill Crushing ratio. The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm.